Random Inspection Cutting:
This inspection is conducted based on AQL 2.5 where pieces are pulled randomly from cut bundle.
In Process Inspection Sewing:
The inspection is conducted based on JC PENNY Piece Goods Inspection, where pieces are pulled from bundle. An inspection is performed away from the operator, on a finished bundle. For bundle size up to 180 pieces, 8 pieces are inspected. If the bundle has 1 defect the bundle is sent back to the operator who checks all pieces in the bundle and repairs if any fault is found. After the operator has performed the repair and inspection of the rejected bundle, immediately subsequent inspection takes place on the operator's workstation. This monitoring continues until 3 consecutive bundles have passed. Each operator is checked a minimum of 2 times per day.
In Process Inspection (Thread Cutting):
The inspection is conducted based on PENNY Piece Goods Inspection, where pieces are pulled from bundle. An inspection is performed away from the Thread cutter, on a finished bundle. For bundle size up to 180 pieces, 8 pieces are inspected. If the bundle has 1 defect, the bundle is sent back
to the Thread cutter who checks all pieces in the bundle and repairs if any fault is found. After the Thread cutter has performed the repair and inspection of the rejected bundle,
Immediately subsequent inspection takes place on the Thread cutter's workstation. This monitoring continues until 3 consecutive bundles have passed. Each Thread cutter is checked a minimum of 4 times per day.
Initial Check 100%:
The initial checker receives the garments from thread cutter after thread cutting and checks all garments for workmanship. Items which have passes are forwarded to ironing department, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which can not be re-worked, are placed in rejection box.
Final Check 100%:
The final inspector receives the garments from press-man after ironing and checks all garments for workmanship and fabric fault, stain etc. Items which have passed are forwarded to Super Final dept, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which can not be re-worked, are placed in rejection box.
Super Final 100%:
The Super final inspector receives the garments from Final Checkers and double checks all garments for workmanship and other faults, items which have passed are forwarded for 100% measurement check, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which can not be re-worked, are placed in rejection box.
Measurement Check 100%:
The Measurement Checker's receives the garments from super final checkers and measure all garments for measure points Like, Body Length, Chest, and Sleeve etc. items which have passed are forwarded for folding and packing, and, items failed are placed with sticker/s to mark the failed area/operation and placed in the box for re-work. Garments, which can not be re-worked, are placed in rejection box.
Random Inspection (Final Checking & Super Final)
This inspection is conducted based on a 2.5 AQL level III Tighten where pieces are pulled randomly from the final checkers. An inspection is performed away from the final checker. Each checker is checked a minimum of two times per day.